The Automation Industry: The Cost of Down time The Automation
Industry: The Cost of Down time June 5
Timothy
Fosu-Mensah Manchester United Jersey , 2013 | Author: Todd Smith |
Posted in Business
There is no question the automation industry has made great steps and
facilitated bigger precision and savings in every type of manufacturing
activities. Nevertheless, automation (like any other system) can break down. It
could also require straightforward upkeep from time to time. From a bottom line
perspective its important that a company know, with relative precision, what
those down times cost so the figures can be utilised in budgeting and pricing.
Informed management is smart management. It is not extraordinarily hard to
investigate the cost of down time by employing particular parameters. Certainly
the cost of labor is the 1st prime to are evoked, but there’s are also other
points to think about such as a product delay, bottlenecks or blockages in other
bits of the manufacturing process while upgrades or repairs occur for example.
By looking at these contributors a company can identify the best timing for
downtimes.
Let’s use a straightforward example. Say company A knows that the demand for
product experiences seasonal highs and lows Sergio
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for a period when demand is the lowest. Otherwise or possibly cooperatively the
company could begin watching for new automation equipment that's being offered
at lower price-points and buy, then wait to install till that off season rolls
around. The sole difficulty with the second eventuality is storage. If you do
not have a facility for your equipment then that cost needs to be factored in
too.
In looking at your costs for down time, some chiefs weigh overhead costs
heavily. But when you consider that those costs are ALWAYS part of the company
profile, actually the direct labor is a far greater weight. Along with those man
hours there’s also the employee’s insurance, IRAs, overtime (if applicable) for
example. Also consider indirect work like inspectors Phil
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administrative personnel or regular staff who have to take time from standard
obligations to assist in managing the goals for the down-time.
Constants in the world of down time include gear costs and labor (including
QC). Less certain is what kind of time you will need, how much production
reduces, consultation, any fitting necessary Paddy
McNair Manchester United Jersey , and shipping the mandatory parts.
A flow chart can explain a large amount of this data, especially if the
manufacturer is using information gathering systems.
After you've been through one automation downtime cost calculation you can
use that info or any future such endeavors. Some factors will change unless you
have to do the same project, but having a functional format saves a great deal
of time going forward.
Todd Smith is the founder of psifla, a website with information about
automation systems
Should You Start Working From House Posting Ads Online? Aimee Chichester
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