Nobody saw it coming
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world by storm and turn into a large fashion craze. Everybody whose anybody is
wearing them! Austrailians know that Ugg means “ugly” but these woolly
sensations are still everywhere. Wondering exactly how Ugg Boots are made and
just what makes them so comfyGenuine Ugg Boots are made from the highest top
quality materials, such as sheepskin hide. You can buy knockoff Ugg Boots nearly
anywhere, but only the real deal provides the comfort and durability promised by
Ugg. If they’re not made in Australia then they are not authentic. Ugg Boots are
just not made in China, so don’t be fooled. Buying Ugg-style boots which are not
genuine will leave you with boots that are far inferior in top quality.
Translation: uncomfortable and smelly.Warm in the winter and cool in the summer,
genuine Ugg Boots are made from Australian double-faced sheepsking, typically
Australian Merino Sheepskin. The highest high quality around! Saving a couple of
bucks will get you some synthetic fiber that’s not the exact same.Some folks
wonder if any animals are harmed during the making of Ugg Boots. The short
answer is, the sheep is slaughtered. BUT
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meat to feed peopleait is never actually slaughtered to acquire the sheepskin.
Sheep farmers acquire a secondary profit for selling the hides in addition to
the meat. So, comprehend that the making of Ugg Boots doesn’t directly harm the
sheep.Sheepskins need to be preserved correctly just before they could be
processed into boots. Tanneries use large vessels called paddles, that hold
anywhere from 3,000 to 15,000 liters of salt water and slowly swish the skins
around inside. This is a gentle method that takes about 10 days to get the hides
properly tanned and ready to be cut for Ugg boots.Step 1. Tanning ProcessingThe
initial step in tanning or processing of sheepskin is “Soaking,” which takes
about 16 hours to complete. Throughout this process, the skins are thoroughly
rinsed in cold water to remove any excess salt or dirt from the wool and pelt.
This soaking process is carried out overnight in a vat of fresh cold water.The
next step in the tanning process is called “Fleshing.” This component of the
process uses a fleshing machine which removes any excess fat and muscle tissue
from the underside of the sheepskins. This component of the method is important
for allowing more rapid and complete penetration of chemicals within the later
stages of processing
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stages.After Fleshing comes “Scouring.” This 30-45 minute segment of the
procedure uses surfactants at high temperatures (around 38 degrees Celsius) and
takes care of removing dirt and lanolin (grease) from the wool.“Pickling” of the
sheepskin then takes about 16 hours. Prior to the sheepskin could be tanned,
they have to be ) pickled. Pickling means soaking the skins in a solution of
acid and salt. Adding salt prevents any potential swelling of the skins since of
the acid. It’s vital to lower the internal pH of the skins to somewhere between
2.8-3.0, which will enable the tanning agent to properly penetrate the skin.The
16-hour “Tanning” step entails utilizing chromium salts which form cross-links
with the collagen, thereby helping to stabilize the skin structure and
preventing putrefaction or rotting. This step is performed at room temperature,
around 25 degrees Celsius, and around a pH of 2.5-3.0. Once the tanning agent
(the chromium) penetrates the skin, the method is stopped
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collagen by raisng the pH to three.6 using sodium bicarbonate and heating the
skins to between 35-40 degrees Celsius. In doing so, the shrinkage temperature
of the skin is raised to anywhere between 60-100 degrees Celsius.Next comes
“Wool Dyeing” or “Fatliquoring.” This takes anywhere from 3-4 hours to complete.
After the skin is tanned, the wool may be dyed any of a variety of colors. Wool
dyeing requirements to be performed at about pH 4.5-6 and at 60-65 degrees
Celsius. Unique “pelt reserve agents” need to be added to maintain the wool dye
from staining the pelt. Once the dye is stable, the pH is lowered to about 4.0
to fix the dyes to the wool, and fatliquor (emulsified oil) is added to the
answer. Fatliquors are part of leather manufacturing that assist to lubricate
the collagen fiber and permit them to move flexibly and freely once the skin is
dried. This is what makes the leather really feel soft.Drying of the skins then
takes 4-24 hours. Forced air dryers are employed with the skins stretched across
a frame. Drying occurs at 50-80 degrees Celsius.Drycleaning ought to then take
place over the following 4-24 hours. Either a white spirit (high boiling
petroleum fraction) or perchloroehtylene is utilized to remove any natural fat
or grease that remains in the skins.Following final removal of the pelt grease,
“Pelt Dyeing” or “Syntanning” comes next. Back within the paddle (the soaking
vessel), the pelts are dyed in cooler temperature dyes (less than 30 degrees
Celsius). This minimizes staining of the wool. After the pelt dyeing is
completed
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agents to make the pelts added fullness and firmness. Finally, the skins are
dried once additional.Step 2. FinishingAfter the lengthy tanning process is
complete, the final finishing is done so the skins may be utilized to make Ugg
Boots.The skins need to be conditioned to approximately 20% moisture content.
Staking is the procedure by which the skins are softened and stretched, along
with a “nappy” surface is added to the pelt.Final “Combing,” “Ironing,” and
“Clipping” then takes place to remove any tangles, burrs
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wool.