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Lean manufacturing is a process by which large manufacturers live by, and it is how they are able to coordinate so efficiently manufacturing processes from different facilities in different parts of the nation, or different parts of the world. The lean manufacturing process allows a company to manufacture a part or a product, quickly, efficiently and with 0 defects. To do this lean manufacturing is made up of several methods including the Kanban and Kaissen methods. Kanban means a thing that is visible. In an ideal situation the lean manufacturing follows the process of just one part or one product from its production all the way to the customer, but in real life this is not possible, therefore the kanban (visible thing) takes the place of one. The problem is that there is no way of implementing the kanban method without having the lean manufacturing system in place.

Of course large corporations have the funds to hire experts to come in and show them how to implement lean manufacturing Pittsburgh Steelers Mike Webster Jersey , but small companies usually attend a seminar and try to implement it into their business. The following is a basic guide for implementing a basic lean system.

In a lean manufacturing process there are several teams formed for each department that involves the manufacturing of the part. These teams are formed to produce communication between the different departments. First you meet and get to know every person in your group and then you train those members in lean manufacturing and in other methods like Kanban and Kaisen. Kanban and Kaizen methods cannot be implemented without first implementing the basic lean manufacturing system.

What areas you decide to integrate the lean process into your business depends on the overall analisys you have made. This corporate analysis will determine which areas need to be worked on, including departments like production, maintenance, sales engineering, shipping and administrative. The whole company should be analyzed. But the important thing is to start. You will need to make changes along the way and the process will continually grow with the company.

You need to keep the analysis focused on the whole of the company. The key is to have the plan ready and start. You will have many different changes as you go along and the way will never come to an end but you will get better at making your business more streamlined.

A part of the lean process is the KanBan and this is Japanese for something that is visible that helps streamline the production of a product. This visible thing can be something like an electronic signal, an empty bin, a pallet, or whatever it is that holds and organizes inventory.

Kanbans help manage inventory. They let you know whats in stock and what has been shipped, and even what the projections need to be at. An ideal lean system would produce a product in a quantity of one. But in real life it is impossible to produce one product, and move it to the customer Pittsburgh Steelers Merril Hoge Jersey , so the Kanban takes the place of one. In other words, one bin, one pallet, one crate, etc.

Kanbans cannot really be imp